Your production plant could include cooling, stripping, distilling, absorption, or some other varieties of towers but if you truly want to optimize the processes inside those towers then you should simply opt for ceramic saddle packing if you wish to ride out with improved production. Ceramic has outstanding heat and acid resistant properties and has several other advantages over other column packing material such as metals and plastics.
If you are part of the petrochemical, chemicals, environmental, gas, or any other allied industry that requires different types of towers to separate different chemicals then you will also require matching packing within those raschig-rings.com towers. The purpose of this packing is always to raise the contact area within the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or other processes that are critical to separate various chemicals within an efficient manner. Whilst old columns or towers used simple round rings made out of ceramic as well as other materials, newer designs are now allowing for increased contact area so as to boost the efficiency in the process without hiking up production costs.
The ceramic saddle shape has really shown to be a fantastic design in increasing the surface area of the packing because this unique saddle shaped design offers contact areas on the interior and outside the saddle to raise heat transfer with minimal drop in pressure that is so vital during any process within the column or tower. Ceramic is a wonderful material that has extremely high resistance to high temperature as well as the majority of organic chemicals and acids other than hydrofluoric acid. The saddle design by itself has gone through several design changes over the years to boost the efficiency in the packing substantially while reducing chances of distortion or breakage when they are stacked inside a tower. Saddles made out of ceramic have very less porosity and water absorption features while their increased area allows them to embark on optimum processes without the need to over stack your towers with packing.
A ceramic saddle will usually feature a smooth surface while also featuring a ribbed design. These saddles possess excellent mechanical strength and can thus be stacked in most towers without any problems. It is possible to pick from various saddle designs but one such saddle variant in the form of ceramic intalox saddles truly provides an excellent design along with superior strength to optimize your production process to a noticeable extent. The intalox saddle is in the shape of a sea shell along with several ridges and provides excellent heat and acid resistance whilst being quite easy to stack even in deep bed towers. These saddles are very economical to manufacture and provide a great opportunity for you to definitely upgrade to better packing alternatives without upping your production costs. These saddles are usually available in sizes that range from 12 mm and 76 mm, and you could select the size and number of this packing based on your specific tower requirements.
If you have stayed loyal to traditional packing constructed from obsolete materials then you definately should browse around at packing derived from improved materials and innovative designs. It is possible to certainly cruise out with improved output with ceramic saddle packing stacked within your cooling, distilling, stripping, or absorption towers, and others, so as to improve yields in a truly cost effective manner.